Engineering Facilities

Engineering Facilities

Full 3d design/drafting cababilities utilizing Autodesk Inventor and supporting DXF/DXB, WMF, GIF, TIFF, ACIS, PRT and IDW drawing exchange formats.
IGES drawing exchange through Autodesk Inventor.
D-size plotting capability through Hewlett-Packard Design Jet 500 plotter.

Support Systems

(2)Virtual Gibbs V. 8.5.15 Programming/CAD system with 4th axis indexing working directly from customer ACIS, DXF, IGES and DWG files.
Encode GENISIS AutoCam programming system.
(2) Accurlink DNC system with full feature NC editor.
Cutdata computerized machining data system.
ISO 9000 Series certified software programs designed to enhance production and general business operations.
EDI system interface.
Bar Code system program compliant EIA Standard 556.
JobBOSS Business Software System which is ISO Approved
WEB Page: www.will-mor.com.
E-mail address: sales@will-mor.com

Inspection

Quality engineering job review and computerized inspection reports in 1,500 sq. ft. temperature-controlled room.
DEA coordinate measuring machining with software S.P.C. 26.7", 18.3" 13.7".
NEW 2007 Zeiss Contura G2, Granite Size 76" x52" x33", giving Will-Mor the ability to not only manufacture but also measure NON-PRISMATIC SHAPES
Zeiss Contura CMM with Auto-Probe, Auto Scan Technology
Complete complement of computerized calibrated inspection equipment and gauges.

Quality control procedures NOW ISO9001:2000 CERTIFIED and in compliance with MIL-I-45208, MIL-C-45662, MIL-STD-2219.

Floor inspection station

4.0'x8.0'x14"surface plate
First piece
In process
(3) B&S micro-hites 24"

Zeiss Contura G2

Zeiss Contura Select

Assembly & Fabrication

Separated from machining centers to provide parts assembly environment.
Auto/helocoil & insert tool.
Bench-type sub-assembly.
Assembly cells
Certified Welding to MIL-STD 1595A & MIL-STD 2219

CNC MILLING Equipment

(1) Vertical CNC Machining Centers 23" x 43" table (x)31.5'' (y)20" (z)20" 30 Tool Changer, 10,000 rpm Mori Seiki SV-500 (2001)

(1) Vertical CNC Machining Center . 26" x 68" table (x) 59.05'' (y)25.5'' (z)25.5" 30 Tool Changer, 6000 rpm Mazak V-655 (1998)

(2) Vertical CNC Machining Center 30" x 78" table, (x)65'' (y)30'' (z)21'' 48 tool changer, 12,000 rpm, 4th Axis Roatary Table Mazak VTC-300 (2003/2004)

(1) Vertical CNC Machining Center 20" x 35" table, (x)23.6" (y)16.9" (z)18" 30 Tool Changer, 12,000 rpm Mori Seiki SV-400 (2000)

(1) Vertical CNC Machining Center 20" x 40" table (x)40" (y)20" (z)21" 30 Tool Changer, 8,000 rpm Mori Seiki NV-5000 (2004)

(1) Horizontal CNC Machining Center

Mori Seiki NH-4000DCG

(2) Horizontal CNC Machining Center (x)33" (y)30" (z)33" 120 tool changer, 10,000 rpm, 2 pallet Mori Seiki SH-630 (2000/2003)

(1) Horizontal CNC Machining Center (x)24.8" (y)23.6" (z)25.6" 120 tool changer, 12,000 rpm, 3 pallet Mori Seiki SH-503 (2001)

(1) Horizontal CNC Machining Center with 3-axis. (x)24.75'' (y)23.625'' (z)25.5'' 60 tool changer, 12,000 rpm, 3 pallets Mori Seiki-SH50 (1999)

(2) Horizontal CNC Machining Center (x)31.5'' (y)25.6'' (z)29.5'' 60 tool changer, 6000 rpm, 2 pallets Mori Seiki MH-50 (1996, 1997)

(1) Horizontal CNC Machining Center , (x)22.0" (y)20.0" (z)20.0", 80 Tools, 12000, 3 Pallet-16"cube 4 Axis simultaneous machine Mori Seiki SH-403 (2002)

NOTE: The majority of our CNC Machining Centers are equipped with Renishaw Probing

Manual Milling Equipment/EZ Track & Bridgeport

(6) Vertical millers 30''(x)x12''(y)x12''(z)
Automatic feed and digital readout

CNC TURNING Equipment

Bar capacity-Barfeeder w/ 8" swing 5000 RPM Spindle Mazak Nexus Model 2000 (2003)

(1) CNC Turning Center 4'' Spindle bore 24'' swing over bed 13'' swing over cross slide, 80'' between centers capacity Mazak M5

(1) CNC High Speed Lathe 3.15'' Spindle bore, 10'' swing Mazak Quick-Turn 20

Manual Turning Equipment

(1) Precision lathe with 6'' dia x 18'' centers .0001 resolution Acu-Rite digital readout

(1) Engine Lathe 19'' x 28'' gap 60'' centers with Acu-Rite digital readout

(1) Engine Lathe 17'' x 22'' gap x 40'' centers with Acu-Rite digital readout

Accesories: Steady and roller rest, 3 & 4 jaw chucks, tool grinders etc.

Grinders and Accessories

(1) Surface grinder 6" x 18"- Harig Model 618.

(1) Surface grinder 8" x 24" - Okamoto Model 8-20 St

(1) 3" diameter capacity - Sunnen Hone

Accessories--Grind-all, Index heads, Magnetic Sine Plate, Radius dresser, Jig grinding attachment - Roto-Grind, Sine bars, shoes, V-blocks, etc.

Tool & Cutter Grinding

(1) Cincinnati Monoset

(1) Cincinnati Monoset Rebuilt in 2004 with newall digital readout

(1) Darex Drill Grinder

(1) Weldon #200 Air Fixture

(1) Optical Comparator

Drills

(6) Single spindle floor models

Saws

(1) Vertical band saw with welder and circle cutting - DoAll

(1) Hyd-Mech H-14A 14" Sq. bundle cutting prgrammable to 99 jobs (2003)

(1) Kalamazoo Automatic Circular Cut-Off Saw Velox 350 (2001)
(1) Abrasive Cut-off Saw 12".

Finishing/Deburring Equipment

Finish deburr up to 20x magnification.

(2) Vibratory, 1.5 and 4 cu. ft.

(2) Dry blasting.

(3) Abrasive belt sanders.

(1) Parts cleaner.

(1) Blast and peen

Ultrasonic cleaners- Environmentally friendly Aqueous cleaning system starting with Ultrasonic cleaning using a water-based biodegradable cleaning compound, rinsing in de-ionized water. Approved for semi-conductor and medical cleaning.

Miscellaneous Equipment

Airo-AC DC Heliarc welder.

Oxy-acetylene tanks

Electro arc tap disintegration.

(2) Dunham vacuum checks.

2 ton monorail crane.

Packaging Equipment

(2) Thermoforming skin packaging machine 18"x24" package size Visual Series CT.

Seal Air Instapak foam in place packaging